How to Maintain Diesel Generators for Long-Lasting Performance in Pakistan

In Pakistan’s ongoing energy crisis where power deficit and supply disruption have led to massive load-shedding and power outages, a diesel generator can serve as a reliable backup source. Diesel generators in Pakistan require regular professional maintenance to optimize their function and maximize their performance. In this guide, we will walk you through a thorough guide on how to maintain diesel generators for long-lasting performance in Pakistan. We will cover aspects like routine servicing, fuel adjustment, load management, radiator set-up, battery performance, and filter change, among others. To better equip yourself with useful tips and tricks, continue reading to explore!

Effective Maintenance Tips for Long-Lasting Diesel Generator Performance in Pakistan

Here are key maintenance tips for ensuring long-lasting diesel generator performance in Pakistan.

1: Regular Servicing and Routine Inspections

Performing routine inspections and regular servicing ensures maximum efficiency and optimal output. To keep a check on the performance, the following steps are mandatory:

Be Vigilant

Look for any signs of fuel leakage, terminal build-up, clogged filters, corrosion, or loose connections for early detection of any potential issues that might spring up in the future. Further, keeping the setup well-ventilated is crucial for protection against extreme weather conditions.

Professional Servicing

Diesel generators come with an instruction manual which incorporates a complete guide on routine checkups and professional servicing. Get your generator serviced according to the schedule by professional technicians and operators. They make sure to fix any loose ends.

Keep a Record

Keeping a history of your generator’s health is important in tracking its performance. This includes all the times it has undergone replacements or received any detailed servicing.

2: Say No to Bad Quality Fuel

Bad-quality fuel can reduce the efficiency of a generator. Make sure to keep an eye on the diesel quality your generator is running on and the lubricants it is using.

High-Grade Diesel for Generator

Low-quality diesel is often contaminated with particles that can cause sedimentation in the fuel tank. To avoid such a thing from happening, always use high-grade diesel for your generators to maximize potential and prevent clogging.

Frequent Oil Changes

Various parts of the generator can be subjected to wear and tear if the oil is not changed on time. Using high-grade lubricant prevents rubbing parts from overheating and streamlines operation over long hours of working.

3: Load Testing and Exercising to Prevent System Jam

Testing the load-bearing capacity of a generator and exercising it when not in use helps to prevent system jam.

Performing Load Tests

Every generator has a rated load. Underloading and overloading both can cause the system to lose its potential. Instead of loading one phase, distributing the demand over different phases is a wise choice.

Exercise Your Generator

For maintaining the battery power and keeping the various parts working, it is recommended to run the generator at least 30 minutes a month when not in use. This helps keep it in tip-top condition in case of any emergency.

Consider Installing ATS

To lower the sudden stress buildup on a generator, installing an Automatic Transfer Switch (ATS) can go a long way in increasing the longevity of your generator. This switch effortlessly transfers the load from the main power supply to the generator.

4: Maintaining the Radiator

In Pakistan, extreme weather conditions demand ready maintenance of the radiator which prevents the generator from overheating.

Choose the Right Coolant

To prevent potential system failure, it is important to choose the right degree of coolant for maximum heat absorption. Further, keep an eye on the level of coolant your generator has and the hoses which keep the coolant in. Fix any leakage right there and then.

Keep the Radiator Clean

Keep off any obstructing material from the radiator to prevent clogging from dust and debris. Fix any leakage in the radiator pipes and keep the exhausts clean to allow free airflow.

5: Manage Battery for a Quick Start-up

Keeping the battery well-maintained lessens the time needed to start a generator.

Look for Loose Ends

Batteries can lose their efficiency when connecting plugs erode or connections lose their joining points. Keep an eye on any potential signs of failure. Most importantly checking the electrolyte levels of the battery ensures smooth function.

Charge the Battery

Keep your generator’s battery well-charged so you always have a backup in case of an emergency. However, the charge can be lost when not in use. To check for such a happening, always use a trickle charge to maintain the required level of charge. When exhausted, visit your nearby service store to get it replaced.

6: Keep an Eye on the Exhaust System

An exhaust cleans off the system from any residue of combustion gases.

Maintain the Pipes and Muffler

Fix any leakages and blockages in the pipe to keep smooth airflow. A muffler ensures there is no back pressure.

Wipe off any Carbon Residue

When carbon accumulates, it reduces combustion and decreases the quality of fuel. Always wipe off any carbon residue in the exhaust pipes.

Conclusion

Whether it’s an industrial sector looking for a reliable backup source or a residential area searching for a power substitute, diesel generators are persistently relied upon in Pakistan for their efficient working and easy access. However, maintaining a diesel generator in Pakistan requires vigilance at the personal level and real-time guidance at the professional level. Having a maintained diesel generator at all times not only increases the industrial output but also helps in levitating the level of comfort and standard of living.